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The next stage after shearing
A suri fleece which has been rolled for storage
A suri fleece which has been rolled for storage

HAVING sheared your fleece, before you proceed it needs to be skirted and, if you are sending it for processing rather than for show, you need to sort it. We have seen that fibre quality is not the same across the animal and to get the best from your fleece you need to be able to recognise and separate out the different qualities.

It is probably easiest to skirt and sort a fleece immediately after shearing but this is not always practical. If it must be done later, the fleece should be rolled, cut side inside, and stored in a paper sack or woven nylon sacking. A fleece must dry when it is shorn as it will lose its crimp if stored wet and, more importantly, is likely to go mouldy. The edges are folded in towards the middle and the whole thing rolled up from the tail end. Thus, when it is unrolled later, you can determine which part is which.

Removing debris: The fleece should be placed or unrolled onto a flat surface with the outside (tips) uppermost. Special fleece tables are available which have a mesh top so that loose dirt and debris fall through, otherwise lift the fleece at intervals and brush the debris away. Shaking the fleece helps to dislodge a lot of this type of contamination.

Contamination
However, fleece is very tenacious and hangs on to all sort of twigs, dried grass, dirt and other foreign matter. More of this will show up now that the fleece is off the animal. If you are going to enter the fleece into a show, you need to take more care when removing contamination and balance removal of debris with the need to keep the fleece architecture as intact as possible. This means maintaining the staples in the fibre and not pulling them apart to remove bits and pieces.

The next step is to turn the fleece over to look for other contamination such as over-long or short fibres which are removed, along with 'second cuts'. During shearing, a second pass of the shears may remove more of the fibres which have already been cut. Second cuts are very short and have a straight cut across each end rather than the tapered end of a full staple. Any second cuts are left in the fleece will cause slubs in the final yarn, destroying its smooth feel. Slubs can also occur if the fleece contains brittle fibres which break and roll up during processing.

Colour Contamination: As well as dirt and debris, a fleece can exhibit colour contamination. This can take the form of white fibres in a black fleece or fawn patches in a white one, for instance. Checking for colour contamination is much easier if you are looking in good natural light rather than inside under artificial lamps. When looking at a white fleece, you will need to decide whether the slightly off- white areas are actually fawn fibres or just dirt on the fleece. This can often be determined by looking at the cut end of the fibres. On the outside tips, the difference in colour may well be dirt but near the skin, the fibres are protected from the environment and you can see if they are of different colours.

Grading the fleece for processing: The lower grade fibre is situated around the belly and the lower legs. When the fleece is spread out, this will be found along the long side edges and should be removed. As long as it is not too matted or contaminated, it need not be thrown away but can be kept together for felting or making rugs and carpets. Any very contaminated fleece, say from around the tail, should be discarded.

The fibres in the chest or brisket area may be longer and less fine than those in the blanket area and will be graded as seconds or thirds.

Special sorting tables are available with a mesh top allowing debris and short cuts to fall through
Special sorting tables are available with a mesh top allowing debris and short cuts to fall through

Seconds come from the neck area and the better areas of the legs and belly and thirds from the hairier parts of the chest, legs and belly.

As an animal gets older, its fleece will generally get coarser by something like 2-4 microns/year. The female's fleece does not necessarily deteriorate at a faster rate than that of the male, although this may be the case in a breeding female, with her energies going into producing and nursing the cria.

Fleeces on stud males also tend to deteriorate relatively quickly particularly compared with those of geldings. In some cases, the quality of the fleece may remain good but the overall fleece weight will decline.

What the breeder is looking for is an animal with a fine fleece over a large area of the body which is dense and gives a good yield. On average, an alpaca fleece will weigh 2-2.5 kg although it can weigh as much as 6 kg.

Although we are talking about fibres getting coarser with age, alpaca is inherently soft and if a fleece contains little guard hair, it can still feel soft when the diameter is 28 microns.

Fineness
If an animal becomes overweight, it can 'blow out' and its fibre will become coarser.

Sometimes this can be dramatic, rendering fleece from an animal of around three years of age useless. An animal's first fleece is usually its finest but the longer it can retain this fineness the better and, crucially from the breeder's point of view, this characteristic is heritable.

Micron Measurement: As you handle more fleeces, you will become able to feel and see the different finenesses of fibre across the fleece. Taking six samples from different areas of the fleece - shoulders, mid-side and britch each side - means you can compare them to identify the uniformity of your fleece in terms of both length and fibre diameter. This will help you to grade fibres of the same fineness and length together. However, when you first start, it can be helpful to obtain accurate measurements.

Fibre diameter is measured in microns by a testing laboratory. A sample is taken from the mid-side of the animal and half sent for testing. The other half is retained in case of any problems. It is probably easier to take this sample while the fleece is on the animal. There are three different methods used for testing micron count so it is important to use the same laboratory or ensure that different laboratories you want to use for comparison are employing the same method. The testing laboratory will supply a histogram which illustrates the number of fibres in the sample that have a particular diameter.

The more with the same diameter, the higher the vertical bar. Thus the best fleeces produce a histogram that is tall, narrow, has straight sides to the curve and a minimal number of values recorded outside of the main area. In other words, the majority of the fibres have a diameter around a narrow range of values. The thinner the peak the better as this indicates that there is a narrow spread of fibre diameters.

If the curve is like a flat hill, with values spread along the whole of the diameter range and no particular high point, this indicates a lot of variation in the diameters of the fibres sampled and a lack of uniformity. The average fibre diameter is calculated by adding together all the diameters of the fibres sampled and dividing this by the number of fibres in the sample.

Generally, the lower the value the better, but this figure must be considered in conjunction with the histogram to determine the spread of the values. The percentage of fibres that are over 30 microns is also important as this is the value at which they become uncomfortable when worn against the human skin. The lower the percentage the better. The histogram will also note details of the animal including its age.

Commercial Processing: If you are sending your fleece for commercial processing, you will need to gather together sufficiently large batches of the same colour and similar quality, including fibre strength and degree of crimp for huacayas or waviness for suris. Mini-mills can take small quantities and even process a single fleece. Other small-scale commercial mills will need batches of at least 25 kg.

Claire Waring is Society Secretary for the British Alpaca Society (www.bas-uk.com).

9:16am Wednesday 16th May 2007

   

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